XS1100 AUSTRALIA

XS1100 Topics => Workshop => Topic started by: Christian Raith on August 01, 2015, 01:34:30 PM

Title: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 01, 2015, 01:34:30 PM
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Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: excess.11 on August 01, 2015, 01:47:16 PM
Xtian.....that guys workshop is FAR too neat . :P ;D
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 01, 2015, 01:54:23 PM
He is a Master
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 04, 2015, 08:25:12 AM
Making the bits

(https://xs1100.com.au/forum/proxy.php?request=http%3A%2F%2Fi1106.photobucket.com%2Falbums%2Fh378%2FXS1100Aus%2FMad%2520Bill%2520Archive%2FNew%2520Sidecar%2520Project%2F11807703_10207754435367803_5004046347580832457_o.jpg&hash=590dcd5cec40e3d1bed5b0eb27beaef690f322e7)[/URL
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]
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Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: excess.11 on August 04, 2015, 10:15:29 AM
That little Machining Centre would set you back a cool "Mill" I m guessing. :'(
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 10, 2015, 11:50:49 AM
More progress

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Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: SCARFEY on August 10, 2015, 05:50:00 PM
That is spectacular.  I can only wish my skill level was anywhere near that good.I don't even get a start.
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 11, 2015, 09:15:21 AM
Rear Wheel Completed

(https://xs1100.com.au/forum/proxy.php?request=http%3A%2F%2Fi1106.photobucket.com%2Falbums%2Fh378%2FXS1100Aus%2FMad%2520Bill%2520Archive%2FNew%2520Sidecar%2520Project%2F11825189_10207801301339423_3841144249421045110_n.jpg&hash=a7e31dd69460a0a3bdfcd4f9bd9b595df14b42fc) (http://s1106.photobucket.com/user/XS1100Aus/media/Mad%20Bill%20Archive/New%20Sidecar%20Project/11825189_10207801301339423_3841144249421045110_n.jpg.html)
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Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: excess.11 on August 12, 2015, 09:26:14 AM
I can t believe he put rubber bands around the brake caliper  :o..................I assume to protect it  :-\
Is that why he is called........"Mad Bill" ? or was it the xs1100 mini motorcycle he built ?
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 12, 2015, 09:46:34 AM
Just to hold them in place while setting it up
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: excess.11 on August 12, 2015, 10:59:11 AM
Hey Xtian..........do you have a link to that mini xs1100 clip?
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Jonesy :-) on August 12, 2015, 06:43:45 PM
Awesome, guess i'll just keep my garden variety spoke wheel job to myself, mine pales in comparison
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 15, 2015, 10:06:59 PM
       XS1100 2H9 OUTFIT 1981/85
MOTOR                           XS1100 Yamaha
Capacity                          1179cc Wiseco
Crankshaft                      Balanced
Camshafts                       Megacycle 254-70
Cylinder head                 Gas flowed
Cam chain tensioner     TDM 850
Gearbox                Gear undercut
Clutch                    Harder springs
Hydraulic clutch conversion FZR cylinder
GSF 1200 clutch master cylinder
Ignition converted to a dyna s ignition system
Carburettor overhauled (all new parts in) K.N air filter   
GSF1200 Front brake master cylinder
Front brake calipers TDM 800
With one off mounting brackets
Front discs 310 mm diameter TRW LUC MSW 227
STD Rear brake cylinder
STD Rear brake caliper
Rear disc 300 mm diameters TRW LUC MSW 221 

Sidecar brake Brembo 08 RH calliper
Sidecar disc 200mm diameter TRW LUC MST 260
Lucas TRW braided brake/clutch hoses
Oil filter and oil cooler moved to between bike and sidecar with thermostat.
Drain plug moved to rear sump
Exhaust a converted XJR 1200 (4PU)
New rear wheel spindle from left to right
XS750 final drive unit (is longer ratio better for the 15in wheels)
 Lots of little goodies e.g.
ABM clutch and brake levers
Schroth rally seat belts (Sidecar)
C.D player with mp3
Koso oil temperature and voltmeter 
Daytona heated grips 4 stages
Bike alarm (Loud)
Shin Yo micro fog light front with one off covers Lid rear
ETC: From 2011 to 2012 complete overhauled
Frame / swinging arm / wheels and lots of little parts Powder coated
Electrical system
Pant job hello yellow EA3 from SMART
YSS suspension units
Front         RZ362-360TRL-21-X
Rear          RZ362-330TRL-38-X
Side car    RE302-300T-18-X
My next project is to make three new wheel hubs 
To fit SMART mag alloys on the bike
And the rear caliper and disc on the final drive side of the bike
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Christian Raith on August 20, 2015, 11:16:56 PM
Caliper Plate

(https://xs1100.com.au/forum/proxy.php?request=http%3A%2F%2Fi1106.photobucket.com%2Falbums%2Fh378%2FXS1100Aus%2FMad%2520Bill%2520Archive%2FNew%2520Sidecar%2520Project%2F11870815_10207873076933768_2370535461713425266_n.jpg&hash=2d01c34adfdd2a1603e6ac9183a39714d0891920) (http://s1106.photobucket.com/user/XS1100Aus/media/Mad%20Bill%20Archive/New%20Sidecar%20Project/11870815_10207873076933768_2370535461713425266_n.jpg.html)
(https://xs1100.com.au/forum/proxy.php?request=http%3A%2F%2Fi1106.photobucket.com%2Falbums%2Fh378%2FXS1100Aus%2FMad%2520Bill%2520Archive%2FNew%2520Sidecar%2520Project%2F11902581_10207873076293752_2150770916993602237_n.jpg&hash=554c1e9e3701781669e8c4e4e4e0d8cb6d60e234) (http://s1106.photobucket.com/user/XS1100Aus/media/Mad%20Bill%20Archive/New%20Sidecar%20Project/11902581_10207873076293752_2150770916993602237_n.jpg.html)
(https://xs1100.com.au/forum/proxy.php?request=http%3A%2F%2Fi1106.photobucket.com%2Falbums%2Fh378%2FXS1100Aus%2FMad%2520Bill%2520Archive%2FNew%2520Sidecar%2520Project%2F11899974_10207873075773739_7631600992617335280_n.jpg&hash=e37ed0ee9f35e1c07de6cd9f2d468e7f51902721) (http://s1106.photobucket.com/user/XS1100Aus/media/Mad%20Bill%20Archive/New%20Sidecar%20Project/11899974_10207873075773739_7631600992617335280_n.jpg.html)
Title: Re: Mad Bill's New Sidecar Project..Another One
Post by: Stevexs on August 22, 2015, 05:28:36 PM
very flash set up
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